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Speaking of saddle cuts (e.g., TM drum smoker post on 1/18/2010), Instructables has a new posting on making perfect pipe saddle cuts with a bandsaw or chopsaw. For same diameter pipes, the author, samson3000, uses two cuts at approx. 35° close to, but not through, the center of the pipe so there’s a flat spot (as shown above), not a sharp point. An end view of the cut, pictured below, shows a pretty tight saddle.

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