Archive for the 'Tool Tech' Category

Tool Tech: Lithium-Ion’s Successor — Nanoscale Batteries

Monday, February 19th, 2007

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A123 Systems claims to have made a significant breakthrough in battery performance recently, allowing the storage of more power in a smaller place while drastically reducing minimum recharge times — and hopefully opening the door for some really effective plug-in hybrid cars.  But as Toolmonger, we’re looking at another application: power tools!

From A123 Systems’ website:

“Traditional li-ion technology uses active materials with particles that range in size between 5 and 20 microns.  These large particles are required to minimize safety risks inherent to first-generation li-ion chemistries.  A123 high power batteries are based on a safe and stable active material that can use particle sizes below 100 nanometers without adverse reaction.  This new storage electrode enables much faster kinetics prodviding higher power than is possible from any other li-ion chemistry.”

Sounds pretty exciting.  What’s really exciting, though, is the fact that GM recently announced their intention to use these batteries in vehciles — which means A123 should have the cash to push this concept through to completion.

And if that’s not exciting enough for you — imagine a cordless drill/driver significantly more powerful than existing high-end li-ion tools, but with a five minute recharge time.  Wow.

A123 Systems [Corporate Site] [via]

Tool Tech: Square Drill Bits?

Thursday, November 30th, 2006
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Our friend Joe Brown over at PopSci sent us this bit of tool tech (from Digg) today — it’s the math behind square drill bits.  No, we’re not joking; there really are rotating drill bits that’ll drill square holes.

These bits are based on known as a Reuleaux Triangle — a triangle that looks like it’s been inflated to 10 psi and is shaped sort of like a guitar pick.  There’s lots of math involved, but essentially this shape can rotate within a square of the same width, though its center must follow a circular path in order to do so.

Early last century, Harry Watts created a patented system for drilling shaped holes by adding a gearbox in the drill’s chuck to allow his special bits to simultaneously rotate and revolve.  By changing the number of flutes on the drill and the shape of the gearbox, he created bits for drilling numerous shaped polygons.

Do any of you have experience with these?

Drilling Square Holes [Scott Smith] [via]
A Simpler Explaination [MathWorld]

Note: A commenter on Digg notes that these are also called “rotary broaches” and found some from Slater Tools (pictured above). [link]

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