Make Your Own Wooden Train Track

So you think you can make your own wooden train tracks for cheaper than buying them. Well, unless you plan to make a few sets you’re probably wrong. Still, that’s no reason not to do it yourself. You can create custom track pieces or build a track that fills a whole room — your toddler would be the envy of every kid on the block.
To make wooden track out of the recommended white birch, maple, or European beech you need three different bits. One bit makes the female connector with a single pass, another makes the male connector in two passes, and the third makes the tracks themselves. The single-track bit works well for both straight and curved tracks, but if you want to spit out straight tracks in one pass, you want the dual-track bit.
Three different companies sell bit sets for making wooden train tracks: Rockler, MLCS, and Hartford Tool. Whiteside makes the Hartford Tool bits and possibly the MLCS bits. The origin of Rockler’s bits is less certain. Also, watch out: There’s a couple of different track styles. The MLCS bits make the tracks that work with Thomas the Tank Engine sets — if you own a train set like the one in the Rockler picture above, you probably want their set.
The individual bits will cost you $20 to $40 when purchased separately, but you can get kits with all four bits from Rockler and MLCS that’ll cost you around $100.
Train Track Router Bits [MLCS]
Train Track Router Bits [Rockler]
Train Track Router Bits [Hartville Tools]
Via Amazon [What’s This?]
22 Responses to Make Your Own Wooden Train Track
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I cant really get my head round what sort of jig you would need to make up to do say a tight 90 degree curve?
Cool idea though, a custom made one with a battery train pack would make a much better present than a off the shelf trackset.
I can’t wait to get this,,…. this looks soooooooooo cool
[...] your own could cost you more in heartache and pain than going to Toys’r’Us ever could. Toolmonger has links to each manufacturer although they recommend using MLCS’ kit to ensure [...]
I just buy the wood from Lowe’s or HD. Their stock straight pieces are about 1/16″ too narrow but work fine. I worried that the 1/32 narrower edges would break but they havent. A 1/4″ router cuts the grooves, a 1/2″ drill bit makes the female, and I use a craft saw for the male end and cut in the female. you could just cut the male end straight and screw in an eye hook but I enjoy the fine cuts. The cost? About $20 worth of maple made about as much track as my boy’s figure 8 starter kit. Heartache and Pain? Didn’t notice any. I can’t do sharp 90 degree turns but I can make just about anything else. I’ve also made a coal hopper (it’s very cool, a smashable (a la, Percy’s Choclate Mess) chocolate factory). If I could get my hands on decent wheels I’d make rolling stock too but the engines have to be the real deal.
Why is there nothing available for use as decent wheels? I’ve been looking for months but still have not come up with anything. If anyone comes up with something post it up, I would appreciate it.
I no, tell me too, i have been looking on how to make these, and so far my idea has been, go to the thrift store, buy some old trains, rip the wheels off, and build on top.
I’ve had a hard time finding wheels also. I ended up making mine by cutting 1/8″ slices of 3/4″ dowels and using #4 screws as the axles. It works OK, but they don’t roll quite as well as the plastic wheels. Here is the result:
http://workshop.electronsmith.com/content/flat-cars-wooden-railroad
@Byran mentioned using buttons, I might try that next time.
I was thinking of using steel washers and small steel bolts though a slightly larger hole for the axial. Has anyone tried this?
I recently found these 3/4″ wooden wheels at Michaels. They are from Lara’s Crafts, here’s the link:
http://www.newimageco.biz/scripts/silverware.exe/moreinfo@D:/DFS/ELEVCLIENTS/NEWIMAGE/ELEVATOR.FXP?item=200-10179&SEARCH_CATEG01=LARAS&SEARCH_CATEG02=UNFINISHED%20WOOD&SEARCH_CATEG03=WHEELS
I use #4 round head screws that have a short smooth shank as the axles. The wheels vary from round to slightly out of round, but they still roll OK.
Greetings
I have made quite a bit of track using a 6mm straight bit (1/4 inch). Use a router table and make a jig for the curves, have a look around the net, there are quite a few ideas. I can’t seem to make the junctions though! I am using ply wood and the router knocks bits of the ply off which is a problem, if I were using solid timber then it may be a different story.
Regards
Barry
Anyone tried goign to a Hancock’s and looking in their button selection for wheels? I think there are many that would work for wheels if you were willing to drill out the inside.
For wheels, get wooden wheels from a craft store. They look a little more like car wheels than train wheels, but paint them black and it’s hard to tell the difference. They’re cheap and work well. I used them to make a train (locomotive, tender, and three passenger cars) for my son for his birthday one year.
I thought of making a ‘switch yard’ which would be four or five parallel tracks made out of one board. The idea being that I could store all the trains in the switch yard instead of having them thrown all over the floor, etc.
Does anyone know where to get the MALE END Plastic Pieces. Im thinking its easier to make with those are they even sold by the pack does anyone know ?
Anyone know where to get magnet couplers? I’ve seen lots of magnets for sale, but none the correct round shape.
I bought mine here:
http://www.cherrytreetoys.com/Ceramic-Magnet-P3616.aspx
Then use these round head nails:
http://www.cherrytreetoys.com/Nickel-Plated-Round-Head-Nail-P6052.aspx
They are actually much rounder and smoother than the picture shows.
@Amy OShields:
I just noticed your comment after reading Dave’s comment today. I tried to find the male-end plastic pieces but ended up making my own from 1/2″ and 1/4″ dowels. Use the 1/2″ dowel to fit in the female connector, drill a 1/4″ hole in the side of the dowel and the track and use the 1/4″ dowel to connect the two. You might have to sand down the 1/2″ dowel a wee bit if it’s too tight.
Here is a picture of a male-male connector I made:
http://workshop.electronsmith.com/content/creating-male-connector
I got tired of the cheapness that is used to mass produce the store bought track sets. I tried many different ideas to build track pieces in my workshop. The first idea was to use the wooden dowel idea. I didn’t like the seams. The next idea was to use a wooden dowel on the lathe and create one piece. I also used a drill press and a jig to drill the female hole. I also used a jig to cut into the female end on a band saw. I haven’t used these new router bits yet but I do look forward to them. As for the 90 degree corner, I’ve never seen a train make this curve. However you could use a 14 inch diameter curve and just cut the quarter circle out. This would be equal to two of the ordinary curves. If I’m mistaken and you’re looking for two tracks that cross the you should make two straight tracks and cut a section out of the bottom of one piece and the top of the other. This should be in the middle and let the pieces overlap in opposite directions. Need help just ask me.
I have started using discarded styrofoam (large pieces are best) and a soldering iron to create structures with track melted in. The fumes are toxic, so this must be done outside with a fan blowing away from you. Multi-level buildings, bridges, and tunnels are fairly easy. The track is not perfectly smooth, but my four year old loves daddy’s creations. He then decorates them with markers and stickers. Both male and female ends are melted in to allow for connection to the rest of his wooden tracks.
I’m also trying to wrap my had around how to do more complicated things such as a switch. It seems you need a router to cut from the end instead of the side ?
oh now i see — never mind