Archive for June, 2006

Gemini’s Tile Cutting Ring Saws

Monday, June 26th, 2006

post-taurus3-2.jpgUtilizing a ring instead of a straight or band configuration, Gemini’s ring saws give you the ability to cut inside and outside radius curves from tile and stone up to 6 cm thick.

The ring is covered in a diamond-based abrasive, which cuts hard materials such as stone, granite, marble, glass, non-ferrous metals, acrylic and plexiglass, yet won’t cut you if you happen to stray into the “blade.”  (Gemini says skin bounces off the abrasive where as immovable materials don’t.) 

The ring also cuts in all directions — as opposed to one direction with a band saw – which makes shaped cuts easier, and it doesn’t vibrate like a reciprocating saw.  The drive belt in Gemini’s saws draws water up to cool and lubricate the cut, so no pump is needed.

The entry-level Taurus 3 saw (pictured here) is available on the street at around $375, though Gemini does offer much larger and more sophisticated versions.

Tile-Cutting Ring Saws [Gemini]
Street Pricing [Froogle]

TV Tonight: 6-Hour Build-It Block on DSC

Monday, June 26th, 2006

tv2nite.jpg(Monday, June 26, 2006) Discovery delivers tonight with a 6-hour-long build-it block starting at 6 with How It’s Made followed by Motorcycle Mania, and three consecutive episodes of American Chopper.  Or, if you get sick of bikes (yeah, right) you can swap over to MTV at 8 for back-to-back Pimp My Rides.

Tonight:

  • How It’s Made: Episode 39: Firefigter Boots, Garden Tools, Gypsum Boards (Discovery, 6 p.m. CDT)
  • While You Were Out: Providence: Pet Haven (TLC, 6 p.m. CDT)
  • How It’s Made: Episode 40: Plastic Bottles & Jars, Mail Processing, Wooden Pens (Discovery, 6:30 p.m.)
  • Motorcycle Mania I (Discovery, 7 p.m. CDT)
  • Trading Spaces: North Carolina: Southerby Drive (Discovery Home, 7 p.m. CDT)
  • Biker Build-Off: Matt Hotch v. Rick Fairless (Discovery, 8 p.m. CDT)
  • Pimp My Ride (MTV, 8 p.m. CDT)
  • Pimp My Ride (MTV, 8:30 p.m. CDT)
  • American Chopper: Military Bike 2 (Discovery, 9 p.m. CDT)
  • American Chopper: Comanche 3 (Discovery, 10 p.m. CDT)
  • American Chopper: POW/MIA 3 (Discovery, 11 p.m. CDT)
  • In a Fix: The Fiesta House (Discovery Home, midnight CDT)
  • Unique Whips: Heart Broken (Speed, midnight CDT)

Unique Whips is always good entertainment, but don’t blame us if that alarm clock fires off too early Tuesday morning.

Small Li-Ion Cordless Screwdrivers

Monday, June 26th, 2006

post-ixo2.jpgWe saw Kevin Kelly’s mention of the Skil iXO cordless palm-size screwdriver this morning and thought we’d pass it on.  We actually received a tip about this tool from a reader as well, and we’re looking forward to checking it out in person.

It appears that we’re starting to see the Li-ion technology that’s making incredible tools like the Bosch I-Driver possible trickling down into much less expensive consumer-line tools, bringing with it longer runtimes, longer charge shelf-life, and easier charging maintenance patterns.  In the case of the iXO, this translates into a tool that can accept a full charge at any time and can hold that charge for 18 months on the shelf.  Black & Decker also offers a virtually identical product called the SmartDriver Compact Screwdriver.

While the 3.6V iXO and SmartDriver aren’t torque monsters, they’re really intended for household tasks anyway.  Kevin Kelly mentioned selecting the iXO for his college-bound daughter’s toolkit, for example.  When you consider that these drivers retail for less than the cost of the I-Driver’s battery, you can begin to see how they fit into the scheme of things (and your toolbox).

Street pricing for the iXO starts around $50, and the SmartDriver comes in a little less at $40.  Look for more in-depth posts about each of these tools in the future.

[via KK’s Cool Tools]

The iXO Cordless Palm Size Screwdriver [Skil]
iXO Street Pricing [Froogle]
SmartDriver Compact Screwdriver [Black & Decker]
SmartDriver Street Pricing [Froogle]

Smithy’s 3-in-1 Metalworking Tools

Monday, June 26th, 2006

post-m1220.gifIf your workspace isn’t large enough to accommodate both a knee-mill and a small lathe — much less their big brothers — Smithy’s offers a variety of combination lathe-mill-drill machines that may just fill the bill.

Their least expensive unit, the Midas 1220 (pictured here), starts at $1399 and measures 42″ x 23″ x 38″.  It’s millhead and drill press accepts MT3 tooling, while its lathe can take MT4 and has a bore-through spindle that can accept 1″ standard bar stock.  The more expensive Granite units (starting around $3500) are CNC (computer control) capable, and can be converted at quite reasonable cost.

Smithy has been selling these machines to the general public since the 1960s, so they offer a pretty impressive line of accessories as well, including a number of “kits” to help you get “tooled up” for each particular machining task such as gunsmithing, modelling, and small engine repair.  They also offer videos to help you get started quickly and on the right track.

Our personal experience with customer service has been quite positive.  (We have a much-modified older unit we purchased second-hand, yet customer service provided us missing documents and assistance whenever needed.)

All in all Smithy provides an easy way to jump in and add machine work to your small shop’s capabilities.

What Is a 3-in-1? [Smithy]
Metalworking Tools [Smithy]
Metalworking Accessories [Smithy]

Toolmonger’s Top 5: The Week in Tools

Friday, June 23rd, 2006

Toolmongers Top 5If you’ve been busy in the shop this week and haven’t had time to keep up with Toolmonger, we recommend checking out the following posts when you have a chance:

Hands-On: The Bosch Litheon I-Driver
We lay “hands-on” the I-Driver, which is due to hit store shelves in August.  In short: we loved it.  Look for our review of Bosch’s other small Litheon driver, the PS20 pocket driver, next week.

Gage-It.  Gage-It Good.
This 89 cent hardware gauge is handy as hell around the shop.

Book Review: The Machinery’s Handbook, 27th Edition
In its 90th year of publication, this is a book that should be on the shelf of every engineer, shop manager, or tinkerer.

Lenox: Low Profile Hacksaw
Here’s a full-size hacksaw that you can actually fit into small spaces.

The Hardware Hacker’s Specialty Driver Set
This driver set is your ticket into just about any tamper-resistant fastener-equipped item in your home and shop.

Also coming soon: some exciting coverage of Milwaukee’s new V18 cordless line, part one in our hurricane preparedness series, and (of course) lots more interesting tools and projects.

Hitachi’s Rebar Cutter/Bender

Friday, June 23rd, 2006

post-rebarbend.jpgIn a pinch, it’s possible to create small-diameter bends in rebar by pulling it around a piece of pipe, but that can get old fast if you’re dealing with a whole house foundation’s worth of it.  Hitachi’s VB16Y rebar cutter/bender makes the whole process a lot easier.

When you place a piece of rebar in the VB16Y (perpendicular to its handle) and squeeze the trigger, its electric motor drives a small rotary table via reduction gears to bend the ‘bar around the table’s central vertical rod.  You can pre-set the amount of bend, and detents make it easy to set 45, 90, 135, and 180 degree bends.

The VB16Y can also cut ‘bar up to #5 (5/8″) ‘bar, and it features a slip clutch for overload protection. 

It’s not cordless, but it still looks like it’d be pretty simple to carry the VB16Y around the job site to bend where needed.  Street pricing starts around $2,000.

The VB16Y Rebar Cutter/Bender [Hitachi]
Street Pricing [Froogle]

Drawing With Your Router

Friday, June 23rd, 2006

router.jpgOk, so you can draw.  But can you draw with a router?  If not — and who can? – Trend Routing Technology has the answer to turn you into a routing artist in no time flat: the Routasketch.  It’s an attachment system that allows you to trace an image with a stylus while your router follows the same path.

The process is pretty simple: hook the router into the lower arm of the tool and load the V-point stylus in the upper arm. Slide the drawing you are going to transfer onto a separate stand that holds it directly over the wood and router.  Then, simply trace the drawing by moving the router to move the stylus.

Even if you’re not particularly good with a pen and paper (or mouse and keyboard), you can use the Routasketch to trace other images, text, or anything else you’d like to transfer from paper to wood.

The system will work with most small light-duty hand-held routers and retails for around $90.

The Routasketch [Trend Routing Technology]
Price Search [Froogle]

Clamp-It Assembly Squares: 90 Degrees the Easy Way

Friday, June 23rd, 2006

post-clampit2.jpgHere’s another one of those “why didn’t I think of that” tools: Rockler’s Clamp-It assembly squares.  They’re just simple polycarbonate squares to which you can clamp any two pieces of wood you’d like to assemble in a 90 degree angle.  Rockler suggests that they work weel for simple joinery, as a drill press jig, for drawer assembly, and for deck rails, but we can think of hundreds of other uses as well.

Clamp-Its aren’t just for the nuevo riche – they sell for only $12 each.  Rockler also sells 5″ “Mini Clamp-It” bar clamps sized to fit perfectly with Clamp-It squares for $6 each, or for $5 each in quantities of four or more.

By the way, while you’re over at the Rockler site give their blog a look.  They offer some pretty sweet free woodworking advice.

Clamp-It Assembly Squares [Rockler Woodworking & Hardware]

TV Tonight: Jesse James, Kid Rock, Pimped Rides, and Divas

Friday, June 23rd, 2006

tv2nite.jpg(Friday, June 23, 2006) If you’re HD-enabled, you’re not likely to miss Motorcycle Mania tonight as it’s airing three times through the course of the evening on Discovery HD. 

(On a ‘Mania related note: how do you know you’re partying too much?  Kid Rock visits and tells you to back off a bit.)

MTV’s also offering up a Pimp My Ride block of four episodes starting at 8.

Tonight:

  • While You Were Out: Ft. Lauderdale: Fast and Fabulous (TLC, 6 p.m. CDT)
  • Trading Spaces: Raleigh: Legging Lane (Discovery Home, 7 p.m. CDT)
  • Toolbelt Diva: Building Bridges (Discovery Home, 8 p.m. CDT)
  • Motorcycle Mania: Jesse James Rides Again (Discovery HD, 8 p.m. CDT)
  • Pimp My Ride (MTV, 8 p.m. CDT)
  • Toolbelt Diva: Concrete Walkway (Discovery Home, 8:30 p.m. CDT) 
  • Pimp My Ride (MTV, 8:30 p.m. CDT)
  • Motorcycle Mania: Jesse James Rides Again (Discovery HD, 9 p.m. CDT)
  • Pimp My Ride (MTV, 9 p.m. CDT)
  • Pimp My Ride (MTV, 9:30 p.m. CDT)
  • American Chopper: Sunoco Bike 1 (Discovery HD, 10 p.m. CDT)
  • Motorcycle Mania: Jesse James Rides Again (Discovery HD, 11 p.m. CDT)
  • Overhaulin’: Mean Anemul (TLC, midnight CDT)

For the insomniacs: Speed’s covering the F1 Canadian GP practice at 2 a.m. CDT.  At least you can sleep in, right?

Fein’s Dustless Grout Remover

Thursday, June 22nd, 2006

post-fsn400e2.jpgRemoving old, hardened grout from tile joints can be a major pain.  There are a lot of ways to go about it, but almost all of them involve either damaging the tile, generating tons of grout dust, or both.  (We can tell you first hand that grout dust is not good for your health.)

We’re not saying that this is an inexpensive solution by any means, but if you’re re-grouting some priceless tile or are removing grout on a daily basis — we’ve been there and feel your pain — Fein has a tool that does the job without making a mess of the tile or your lungs.

Their FSN 400E dustless grout remover works by vibrating a sandpaper-like “blade” (using fine diamonds for grit) at up to 22,000 times per minute to pulverize the grout into pieces small enough to wipe away but not so small that they’ll fill the air.  It features variable speed settings, and you can attach the blade in 12 different configurations to optimize its shape for your particular task.

The FSN 400E retails around — get ready for this — $675 in various kits.  It’s easier to find in Europe than here in the states, but if you look around a bit you can indeed find it.

The Supercut FSN 400E [Fein UK]
Street Pricing [Froogle]

Portable Oscillating Spindle Sander

Thursday, June 22nd, 2006

post-portercableosc.jpgWhen you’re building a staircase or deck, it’s difficult to get a good smooth finish on edges with a belt sander.  You can always use the fixed spindle sander, but that takes a bit of planning. 

Or, you can grab Porter Cable’s portable oscillating spindle sander and just finish the edges right on the project.  It’s also a heck of a lot easier to carry to the job site.

Called the Model 121, it features:

  • a 2,400-3,600 RPM variable speed motor, which allows use of hard and soft woods as well as laminates, plastics, and marble
  • adjustable edge guide for accurate pre-set removal of stock
  • and a 1″ vacuum port for dust-free sanding

If you’re doing a lot of on-site finishing work, or if you’re looking for an alternative to a large, fixed oscillating spindle sander for a smaller shop, this tool’s worth a look. 

Street pricing starts around $260.

Model 121 Portable Oscillating Spindle Sander [Porter Cable]
Street Pricing [Froogle]

Gage-It. Gage-It Good.

Thursday, June 22nd, 2006

post-gageit.jpgWe came across the Gage-It hardware gauge this week when we were at Home Depot picking up some fasteners.  It’s an 8″x4″ piece of plastic with cut holes and slots and printed markings to help you measure all kinds of fasteners, drills, rod, tube, pipe, etc. 

The top and bottom are covered with ruler markings — both metric and standard.  The triangular cut in the left measures steel, brass, copper, PVC, and CPVC pipe by size.  The fork-looking extrusions on the right size nuts by internal thread diameter, and the holes in the center measure and identify screws and bolts.  A scale printed just inside the nut gauges identifies finishing nails, and a the big slot running horisontally measurs drills, rods, tubes, and wires by outer diameter.  The V-shaped cut bends out to measure pipe and tube fitting sizes by internal diameter.  The back also features lumber sizing and conversion charts.

At 89 cents each, there’s really no reason for you not to have one of these kicking around in your toolbox.

(No link — we couldn’t find it online.  Looks like you’ll have to pick it up from the brick & mortar like we did.)

Sale: Ryobi 5 Pc. 18V Combo Kit (Reconditioned) for $150

Thursday, June 22nd, 2006

post-ryobisale.jpgA reader turned us on to this deal from Cummins Industrial Tools’ Amazon store.  Apparently they’re selling factory reconditioned versions of Ryobi’s 5 pc. “One+” combo kit, which includes a drill/driver, reciprocating saw, circular saw, wet/dry vac, and flashlight as well as two batteries and a charger for $149.99.

We did see a relatively negative comment on our post Monday regarding the “One+” system — and you might want to look at the comments on the Amazon store as well before jumping in — but that’s awfully cheap for that many cordless tools.

As always, YMMV with Amazon stores, and we’d also like to note that the link below is not a commission link.  That’s not how we roll; we just pass ‘em on.

Ryobi 5 Pc. 18V Combo Kit for $149.99 [Amazon/Cummins Industrial Tools]

TV Tonight: Home Improvement

Thursday, June 22nd, 2006

tv2nite.jpg(Thursday, June 22, 2006) Home improvment shows rule the roost this evening, though if you have yet to see the oft-rerun Overhaulin’ Mean Anemul episode, it’s on at 9.

Tonight:

  • While You Were Out: Toronto: Indonesian Winter Garden (TLC, 6 p.m. CDT)
  • Trading Spaces: Texas: Sutton Court (Discovery Home, 7 p.m. CDT)
  • Overhaulin’: Mean Anemul (TLC, 9 p.m. CDT)
  • Flip That House: Attack of the Flippers (Discovery Home, 9 p.m. CDT)
  • Flip That House: Antique Move Show (Discovery Home, 9:30 p.m. CDT)
  • Wrecks to Riches: Plain Jane (TLC, 10 p.m. CDT)
  • While You Were Out: Utah: South Lincoln Street (Discovery Home, 10 p.m. CDT)
  • Pimp My Ride (MTV, 10 p.m. CDT)
  • Mythbusters: Boom Lift Catapult (Discovery, midnight CDT)

If you’re up late, the midnight Mythbusters rerun is a good bet.  We miss Scottie ever since she left the show, and it’s great to see her putting together the mount to hold a zillion-ton boom lift off the ground in this older episode.

DeWalt’s New DW745 Table Saw: A Lighter Choice?

Wednesday, June 21st, 2006

post-DW745_1.jpgWe noticed a press release over on the DeWalt site a couple of days ago regarding their introduction of a new 10″ compact table saw — the DW745.  For some reason, though, there’s no information about it on the site and the press release has apparently been removed. 

A call to DeWalt brought the photo you see to the right, along with some basic information:  The DW745 will join DeWalt’s current saw line offering contractors and other portable saw users the choice of a lighter unit than the current DW746.  Apparently the DW745 will be quite light, weighing in around 45 lbs. (vs. 254 lbs. for the DW746).  We remember from the original release that it’ll offer a 15-amp motor and a 16″ capacity.

You can also see from the photo that the DW745 will have a protective “roll cage” similar to those we’ve seen on other high-end portable table saws.

As we learn more, we’ll pass it on.

Hands-On: The Bosch Litheon I-Driver

Wednesday, June 21st, 2006

post-idriver-close.jpgMost of the new lithium-ion power tools to hit the market this year have focused on high-voltage applications — utilizing Li-ion’s ability to provide higher amp loads for longer periods to create some incredibly powerful tools.  Though no one can accuse Bosch of shorting the market on power — see our post on the release of their 36V Li-ion 1″ cordless rotary hammer —  they’ve also applied Li-ion technology to the low-voltage end of their Litheon line to create some truly unique task-specific tools — such as the recently-released PS20 pocket driver, and the PS10 I-Driver which should hit store shelves in August.

Bosch’s small 10.8V Litheon battery system enables the I-Driver to incorporate a 0-600 RPM motor delivering 80 in-lbs. of torque — plenty to disabuse you of the plastic toy visions that fill your head when you hear the words “cordless screwdriver.”  And, as you’ll see from our hands-on experiences after the jump, the I-Driver’s run-time is nothing short of astonishing.

(Continued below…) (more…)

The JD Squared Model 3 Tubing Bender

Wednesday, June 21st, 2006

post-model3bender.jpgNo fab shop is complete without a tubing bender.  It quickly gets old only building things that are square.

You can spend megabucks on a bender, but JD Squared offers a relatively inexpensive unit that’s quite popular with racers and bike builders called the Model 3.  You may have even seen it on some of the Discovery channel’s biker build-offs.

The Model 3 can handle 1/2″ to 2″ diameter tubing with appropriate die sets, and comes in its most basic form as a man-powered bender with an included degree ring.  JD2 assumes that if you’re in need of a bender you’re probably already capable of fabricating simple straight structures, so they sell the unit “a la carte” with the bender, handle, stand, and individual die sets all sold separately.

To get started you’ll need the bender itself which sells for $295 and at least one die set.  They sell for $125 to $200 each depending on size.  JD2 says their most popular die sets are the 1-1/2″ and the 1-3/4″, which are commonly used by racecar fabricators for roll cages, and the 1″ which sees a lot of use in the bike building community.  Many others are available. 

To keep your investment as low as possible, you’ll need to obtain your own handle (which is simply a piece of 1″x2″ rectangular tubing of appropriate length) and you can bolt the basic Model 3 to any heavy table or workbench.  Or, if you want to jump right in with zero “sweat equity” you can purchase the handle from JD2 for $40.  They also offer a mounting pedestal designed to bolt to a concrete floor for $135.

When you’re ready to step up to the big time, JB2 offers a hydraulic kit for the Model 3 for around $700.

JB2 also offers a Model 4 bender which starts at around $1050, comes pre-equipped with hydraulics, and can handle thinner tube than the Model 3.  However, JB2 says that the Model 3 handles most of the most common thicknesses used in automotive applications.

The Model 3 sells both direct from JB and from a number of retailers, though pricing seems pretty constant no matter where you buy.  A little looking around could score you a package deal, though, so shop smart.

The Model 3 Tubing Bender [JB Squared]